So the two offending planks have now been removed (with a hot air gun as suggested by Chris). No chances are being taken second time around, with each mould removed one at a time and slots cut to receive two ribbands running the length of each side of the hull. One ribband to define a fair curve for the top of the sheer plank and one to pick up the lap between this and the lower plank.
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Like so many new jobs one learns from experience, and if we were starting off again I would follow the method recently described very well by Chris Perkins in Water Craft magazine (no. 73 Jan/Feb 09). Chris reduces all the mould sizes by the thickness of the ribbands and fits these along the course of the �lands� between each plank overlap. Whether or not this would be different in thicker ply I�m not sure but with 4mm it is well advised.
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